Design and Implementation of a Solar-Powered Load-Controlled Tower Crane Robot
DOI:
https://doi.org/10.26438/ijcse/v10i12.17Keywords:
Solar-powered load-controlled tower cran, , an Arduino micro-controller programmed in C+, an HX711 module load cellAbstract
In construction and heavy equipment sites, tower cranes are extensively used to hoist and move materials over a high-rise height. At present, there are some imperfections in the tower crane protection device. For the purpose of monitoring the time running state and eliminating the overloaded security issues of the tower crane, this paper proposes a way to implement a tower crane robot that consists of a load monitoring system using a load sensor, the objective of the system was to read weight carried by the tower crane in traditional analog to digital conversion, and also to attain high accuracy in measuring and calibrating the weight of the object. The components used for this research are a tower crane robot, an HX711 load cell amplifier, an Arduino-Uno microcontroller, an OLED display, a NEMA17 Stepper motor, and a DC motor. The load cell used in this research weighs 40kg. It sends an analog output signal to the HX711 module of the weight of the object, which converts it to digital, amplifies it, and sends it to the Arduino-Uno microcontroller and finally, the digital signal is sent to the OLED display. The robotic crane is made of the ‘MAST’, the main supporting tower of the crane. The ‘JIB’ is the operating arm of the crane, the ‘COUNTER JIB’ will be two-thirds the length of the jib used to carry the counter load, and the counter load will be movable along the axis of the counter jib in other to facilitate the process of counter-balancing.
References
[1] S. Kang and E. Miranda, “Planning and visualization for automated robotic crane erection processes in construction,” in the proceedings of the future of ACE Industry, Las Vegas, USA, pp.1-15, 2005.
[2] G. Lee, H.-H. Kim, C.-J. Lee, S.-I. Ham, S.-H. Yun, H. Cho, B. K. Kim, G. T. Kim, and K. Kim, “A laser-technology-based lifting-path tracking system for a robotic tower crane,” Automation in Construction, Vol.18, Issue.7, pp.865–874, 2009.
[3] H.-H. Kim and G. Lee, “A quantitative analysis of fatal accidents related to cranes using the fmea method,” Journal of the Korean Institute of Building Construction, Vol.7, Issue.3, pp.115–122, 2007.
[4] F. Lamb, Industrial automation: hands-on. McGraw-Hill Education, USA, pp.245 – 247, 2013.
[5] J. G. Everett and A. H. Slocum, “Cranium: Device for improving crane productivity and safety,” Journal of Construction Engineering and Management, Vol.119, Issue.1, pp.23–39, 1993.
[6] D. Lee, K. Son, and S. Kim, “Analysis of operation efficiency of tower crane in form work construction for multi-family housing,” 28th International Symposium on Automation and Robotics in Construction (ISARC 2011), Seoul, South Korea, pp.23 – 30, 2011.
[7] U.-K. Lee, K.-I. Kang, G.-H. Kim, and H.-H. Cho, “Improving tower crane productivity using wireless technology,” Computer-Aided Civil and Infrastructure Engineering, Vol.21, Issue.8, pp.594–604, 2006.
[8] M. Z. Othman, “A new approach for controlling overhead travelling crane using rough controller” International Journal of Intelligent technology, Vol.1, Issue.3, pp.23 - 44, 2006.
[9] Rubio, Jose de Jesus & Alcantara Ramirez, Roberto & Ponce, J. & Siller-Alcalá, Irma. (2007). Design, construction, and control of a novel tower crane. International Journal of Mathematics and Computers in Simulation. Vol.1, Issue.7, pp.119-126, 2015.
[10] B. Andonovski, L. Jianqiang, S. Jeyaraj, A. Z. Quan, X. Yonggao and A. W. Tech, "Towards a Development of Robotics Tower Crane System," 2020 16th International Conference on Control, Automation, Robotics and Vision (ICARCV), pp.345-350, 2020.
[11] J. Vaughan, D. Kim and W. Singhose, "Control of Tower Cranes With Double-Pendulum Payload Dynamics," in IEEE Transactions on Control Systems Technology, Vol.18, Issue.6, pp.1345-1358, 2010, doi: 10.1109/TCST.2010.2040178
[12] Paipetis, S. A.; Ceccarelli, Marco (2010). The Genius of Archimedes -- 23 Centuries of Influence on Mathematics, Science and Engineering: Proceedings of an International Conference held at Syracuse, Italy, pp.416 - 417, 2010.
[13] A. -A. POP and E. -D. MAER, "Control technique for unipolar and bipolar step motor using Arduino and LabVIEW," XVIII International Scientific-Technical Conference Alternating Current Electric Drives (ACED), Delhi, India, pp. 1-5, 2021
[14] Sandip N. Rikame, Pradip W. Kulkarmi. “Digital Electronic weighing machine operate on solar energy with emergency LED light,” International Journal of Emerging Technology and Advanced Engineering. Vol.4 Issue.7, pp.117 – 125, 2014.
[15] A. Suryana, R. Ananda, T. R. Maulana and M. Rizal, "Rice Controller Using Half Bridge Load Cell and NodeMCU ESP8266 In Rice Dispenser," 2019 5th International Conference on Computing Engineering and Design (ICCED), California, USA, pp. 1-6, 2019 doi: 10.1109/ICCED46541.2019.9161142.
[16] P. Schlott, F. Rauscher and O. Sawodny, "Modelling the structural dynamics of a tower crane," 2016 IEEE International Conference on Advanced Intelligent Mechatronics (AIM), Alberta, Canada, pp.763-768, 2016 doi: 10.1109/AIM.2016.7576860.
Downloads
Published
How to Cite
Issue
Section
License

This work is licensed under a Creative Commons Attribution 4.0 International License.
Authors contributing to this journal agree to publish their articles under the Creative Commons Attribution 4.0 International License, allowing third parties to share their work (copy, distribute, transmit) and to adapt it, under the condition that the authors are given credit and that in the event of reuse or distribution, the terms of this license are made clear.
